Created March 2002
Last modified on April 15, 2020.
Introduction Jack Dunn, My cousin, has long worked as a machinist and equipment repair specialist. He was a godsend over the fifteen years helping me with projects that I just could no longer do due to a bad leg. He used my air compressor for a project and during that effort it developed a knock. He advised me that I could fairly easily repair my unit with new or rebuilt parts, and he would be happy to do the rebuild for a reasonable fee. We discussed my wanting to upgrade to enough capacity to do the high volume low pressure (HVLP) spraying I wanted to do. After doing some checking, he said upgrading the pump and motor would cost nearly as much as buying new, and he was not comfortable putting that larger equipment on my old tank. He said it was time to seriously consider buying a new bigger unit.
Acknowledgements This effort started simply as a means for me to go about upgrading my old compressor. As with most things the more I looked into this area, the more there was to consider. Just as I discovered when looking into Cyclones & Dust Collection Research much of the available information provided by hobbyist suppliers is advertising hype. Sorting through that hype took far more expertise and knowledge than I had personally. I relied considerably on the many excellent post that were archived on the Badger Pond, the Oak, and Wood Central woodworking forums. Although many helped and provided their information, almost always what I heard traced back to a single individual, Forrest Addy. Forrest has been an incredible resource in many areas for woodworkers and has helped me personally often and well. He consistently declines the few favors that I and others have tried to send in his direction. I admit right up front with considerable embarrassment that much of the material for my air compressor page came directly from Forrest's considerable sharing. Forrest made me aware that much of the material I shared on that page second and third hand is from his copyrighted publication called the "Practical Machinist". Because of the way I built this site from a single MS Word file that grew and grew, it was utterly impossible to separate off his efforts and give him his credit due. As a result, I have took my original page down and replaced it with this page. My thanks to all as you helped me get an excellent air compressor that if I take care of it should last for many years! Much of what I learned was a real eye opener!
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DISCLAIMER: Although I have made every effort to ensure the accuracy and currency of this site, I can not guarantee the long term viability of this advice, nor the safety of any particular implementation. As skills vary widely among individuals, it is the responsibility of THE READER to determine what is considered to be safe. Therefore, I assume no liability for the posting or linking of any content on this page, or in this site.
Folks, this is my hobby. I share what I have done for you to use as a starting point for your own creations and growth. If you don't have the skills and are not willing to take the time to build or buy something functional and safe, then don't go there! FONT>